45KW Mid-Frequency Split Induction Heater w/ Timers 30-80KHz

45KW Mid-Frequency Split Induction Heater w/ Timers (30-80KHz)

The 45KW Mid-Frequency Split Induction Heater is engineered to provide reliable and efficient heating solutions for a wide range of applications, operating at frequencies between 30 and 80 KHz. Ideal for processes such as small parts heating, diamond tool brazing, soldering copper plumbing fittings, heat-treating auto parts, and annealing stainless steel containers, this unit offers unmatched versatility. Its design is simple yet robust, making it an essential tool for factories, laboratories, and workshops that require a high-performance, low-maintenance heating system. With a focus on affordability and reliability, the 45KW model is suitable for both large-scale operations and precise tasks.

Key Features:

Mid-Frequency Operation (30-80 KHz):
The heater operates efficiently within a mid-frequency range, offering precise control for a variety of applications. From small parts heating to high-temperature processing, this system excels in delivering consistent results.

High Power & Efficiency:
With a 45KW maximum power capacity, this induction heater is capable of handling larger parts and materials, providing exceptional performance. The 100% duty cycle ensures continuous operation without overheating, making it reliable for extended periods of use.

Versatile Heating Timers:
The induction heater features adjustable timers for heating (1-99 seconds), dwelling (1-99 seconds), and cooling (1-99 seconds), offering flexibility to tailor the heating process to specific requirements.

Advanced Safety Features:

• Overvoltage Protection: The unit shuts down when the input voltage exceeds 245V, providing protection against electrical surges.
• Overheat Protection: The machine automatically shuts down if the IGBT heat sink exceeds 55°C, ensuring safe operation.
• Overcurrent & Malfunction Protection: Includes sensors to detect overheating, short circuits, or signal interference, shutting down the machine to prevent damage.
• Low Water Pressure Protection: The machine will stop if water pressure drops below 29 PSI, ensuring the cooling system remains functional.
• Alarm System: Visual and audible alarms indicate overvoltage, overheating, or low water pressure, alerting operators to take corrective action.

User-Friendly & Customizable Design:
Induction coils can be tailored to meet specific application needs, ensuring optimal performance. The machine includes a remote foot switch for easy operation and flexibility in manual tasks.

Cooling & Water System Requirements:

• Water Pressure: Requires at least 0.2 Mpa (29 PSI) of water pressure, with a recommended flow rate of 1.6 gallons per minute (6 liters per minute).
• Cooling System: Supports both air cooling via a rear fan and water cooling, with a compatible water pump recommended for optimal performance.

Durable and Compact Construction:
With a robust design, the heater unit weighs 84 lbs, and the controller weighs 110 lbs, making it both portable and easy to set up. The compact size (20 x 11 x 16 inches for the heater, and 25 x 12 x 21 inches for the controller) ensures that it fits in various workspaces without taking up excessive room.

Safety & Maintenance Requirements:

• Always wear protective gear and goggles when operating the machine.
• Ensure the induction coils are correctly installed and that the furnace is grounded during operation.
• Maintain water temperature below 45°C, and use pure, clean circulating water to prevent damage to the system.

Melting Capacity (Approx.):

• Steel & Stainless Steel: Up to 18kg
• Brass, Copper, Gold, Silver: Up to 50kg
• Aluminum & Aluminum Alloys: Up to 18kg

Specifications:

• Max. Input Current: 57A (requires 71A 3-phase circuit breaker)
• Input Power: 460VAC 50/60Hz three-phase (380V available on request)
• Output Frequency: 30-80 KHz
• Max. Oscillating/Input Power: 45 KW
• Duty Cycle: 100%
• Water Flow: 1.6 GPM (6 LPM)
• Induction Coil: Customizable to meet your needs
• Weight: Heater - 84 lbs, Controller - 110 lbs
• Dimensions: Heater - 20" x 11" x 16", Controller - 25" x 12" x 21"
• Connection Cables: 7 feet
• Remote Foot Switch: 7 feet

Conclusion:
The 45KW Mid-Frequency Split Induction Heater is a powerful, reliable, and versatile tool for industrial and laboratory applications that require precise heating. With advanced safety features, customizable induction coils, and easy-to-use controls, this induction heater offers exceptional value for businesses seeking efficient thermal processing. Whether for heat-treating metals, soldering, or other high-power applications, it ensures optimal performance and minimal maintenance, making it an essential addition to any workshop or manufacturing facility.