30KW Hi-Frequency Split Induction Heater 50-200KHz

30KW Hi-Frequency Split Induction Heater (50-200KHz)

The 30KW Hi-Frequency Split Induction Heater (50-200 KHz) is designed for efficient and high-precision heating of metals, ideal for tasks such as metal brazing, annealing, and melting. This unit is capable of heating materials that are traditionally difficult to heat with other frequencies, such as aluminum and metal powders, and can also heat parts from a distance. It’s particularly useful for fine wire annealing, precision shaft quenching, brazing hard alloy saw blades, and melting metal powders. The unit operates in the 50-200 kHz range, ensuring quick, reliable, and efficient results.

Key Features:

• High Frequency Range (50-200 KHz):
  The heater operates within the frequency range of 50-200 kHz, allowing for the efficient heating of a wide variety of metals, particularly aluminum and alloys, which require specialized heating. This frequency range ensures quick, uniform heating, ideal for fine metals and parts that are difficult to heat with lower frequencies.

• 30KW Power Output:
  With 30KW of input power, the unit can handle larger parts or materials, delivering fast heating times. The unit supports a 100% duty cycle, meaning it can operate continuously without any downtime for up to 24 hours, making it suitable for demanding industrial environments.

• Customizable Induction Coils:
  The heater allows for custom coil configurations tailored to specific applications. The coils are designed to meet the exact needs of the heating process, ensuring optimal performance and efficiency.

• Water and Air Cooling System:

  • Water Pressure: Requires a minimum of 29 PSI (0.2 Mpa), which can be supplied by standard tap water.
  • Water Flow: The unit needs a flow rate of at least 1.4 gallons (5 liters) per minute for efficient cooling.
  • Water Pump: A pump with at least 1/4 HP and a flow rate of greater than 240 Gph is recommended.
  • Air Cooling: The unit is also equipped with a rear fan for air cooling to help maintain safe operating temperatures.

• Safety Features:

  • Overvoltage Protection: Automatically shuts down the machine if the input voltage exceeds 245V, with visual and audible alarms.
  • Overheat Protection: If the IGBT heat sink temperature exceeds 55°C, the machine will shut down and signal an alarm.
  • Overcurrent/Malfunction Protection: Provides safety from overheating components, short circuits, signal interference, and low voltage, with automatic shutdown in case of issues.
  • Low Water Pressure Protection: Protects the system by shutting down the heater if water pressure falls below 29 PSI.

• User-Friendly Design:
  The unit is designed for easy operation, featuring a remote foot switch for safer handling and operation. The setup is simple, requiring just connection to the power supply and water cooling system.

Specifications:

• Max Input Current: 38A (requires a 50A three-phase circuit breaker)
• Power Input: 460 VAC, 50/60Hz, three-phase
• Output Frequency: 50-200 kHz
• Input Power: 30 KW
• Duty Cycle: 100%, capable of continuous 24-hour operation
• Heating Timer: Adjustable from 1-99.9 seconds
• Dwelling Timer: Adjustable from 1-99.9 seconds
• Air Cooling: Rear fan
• Induction Coil: Customizable coils based on specific requirements (coil details provided upon request)
• Water Pressure: Minimum 29 PSI (0.2 Mpa), compatible with tap water
• Water Flow: Requires a flow rate of at least 1.4 gallons (5 liters) per minute
• Water Pump: Requires a pump of at least 1/4 HP and >240 Gph
• Weight:
  • Power Supply: 65 lbs
  • Heater: 50 lbs
• Dimensions:
  • Power Supply: 10 x 20.5 x 18 inches (LxWxH)
  • Heater: Customizable induction coil dimensions based on needs
• Remote Foot Switch: 7 feet for convenient operation

Melting Capacity (Approx.):

• Steel & Stainless Steel: Capable of handling small to medium quantities, typically up to 10-25 kg per cycle, depending on the material and setup.
• Brass, Copper, Gold, Silver: Excellent for brazing and melting small to medium amounts of these metals.
• Aluminum & Aluminum Alloy: Effective for melting small to medium quantities of aluminum and its alloys.

Conclusion:

The 30KW Hi-Frequency Split Induction Heater (50-200 KHz) provides an excellent solution for precise heating applications that require high frequency and power. With its customizable induction coils, continuous 24-hour duty cycle, and robust safety features, this model is ideal for industrial and laboratory environments. It’s a versatile, reliable tool for melting and heating metals like steel, copper, and aluminum, offering efficiency and performance.