40KW Hi-Frequency Split Induction Heater 50-200KHz

40KW Hi-Frequency Split Induction Heater (50-200 KHz)

The IHG Series 40KW Hi-Frequency Split Induction Heater is designed for high-precision metal heating applications, particularly suitable for heating materials like aluminum, metal powders, and fine steel wires (such as those used in dental applications). This induction heater operates in the 50-200 kHz frequency range, providing efficient heating for parts that may be difficult to heat with standard induction frequencies. It can also heat parts from a distance, making it ideal for use in various industries such as metalworking, jewelry production, and precision machining.

Key Features:

• Wide Frequency Range (50-200 KHz):
  The heater is capable of operating at frequencies that make it highly efficient for heating materials like aluminum and metal powders, which are less effectively heated by lower-frequency machines.

• Induction HeatersHigh Power Output (40KW):
  Provides 40KW of input power for high-efficiency heating, suitable for small to medium-scale applications like brazing, quenching, and metal melting.

• Multiple Safety Features:

  • Overvoltage Protection: Machine automatically shuts down if input voltage exceeds 245V, with an indicator light and buzzer sounding.
  • Overheat Protection: Shuts down if the IGBT heat sink temperature exceeds 55°C, with an alarm to alert users.
  • Overcurrent and Malfunction Protection: Protects against overheating parts, short circuits, or malfunctioning components.
  • Low Water Pressure Protection: Shuts down if water pressure falls below 29 PSI, ensuring cooling system integrity.

• Cooling System:

  • Requires circulating water with a temperature below 45°C.
  • A water pump with a flow rate above 5 liters per minute (240 Gph) is recommended to maintain safe operation.
  • Includes rear fan air cooling for the unit, ensuring efficient heat dissipation.

• Operational Timers:

  • Heating Timer: Adjustable from 1-99.9 seconds for precise control over heating duration.
  • Dwelling Timer: Adjustable from 1-99.9 seconds, allowing for optimal heating cycle control.

• Remote Operation:
  Equipped with a 7-foot remote foot switch for easy operation and control during the heating process.

Safety Notes:

• Always wear protective gear and goggles while operating the machine to ensure personal safety.
• Crucibles must always be covered during operation to avoid hazardous exposure.
• Do not run the machine no-load for long periods as it may cause damage.
• Ensure the machine is properly grounded at all times during operation.

Specifications:

• Maximum Input Current:
  50A (requires a 65A three-phase circuit breaker).

• Power Supply:
  460 VAC, 50/60Hz, three-phase.

• Output Frequency:
  50-200 KHz.

• Input Power:
  40 KW.

• Duty Cycle:
  100%, meaning the machine can run continuously for 24 hours without interruption.

• Water Requirements:

  • Pressure: ≥ 0.2 Mpa (29 PSI).
  • Flow: > 1.4 gallons (5 liters) per minute.

• Weight:

  • Power Supply: 110 lbs.
  • Heater Unit: 60 lbs.

• Induction Coil:
  Coils are custom-made based on user requirements.

Melting Capacities:

The heater is capable of melting a variety of materials, with capacities depending on the material being processed:

• Steel, Stainless Steel:
  Can melt up to 18 kg of steel.

• Brass, Copper, Gold, Silver:
  Can melt up to 50 kg of brass or copper, or 150 kg of gold or silver.

• Aluminum and Aluminum Alloys:
  Can melt up to 18 kg of aluminum or aluminum alloys.

Applications:

• Annealing and Brazing:
  Ideal for applications like fine steel wire annealing (e.g., dental wires) and hard alloy saw blade brazing.

• Metal Powders:
  Capable of heating and melting metal powders for various precision processes.

• Small Precision Part Quenching:
  Used in precision machining and metalworking for quenching small shafts and parts.

• Industrial Metal Heating:
  Efficient for heating small parts, alloys, and metals that require a high-frequency heating source.

Conclusion:

The 40KW Hi-Frequency Split Induction Heater is an advanced, highly efficient heating solution designed for precision applications in industries such as metalworking, dentistry, and materials science. With its wide frequency range, high power output, and robust safety features, it is ideal for applications that require fast, efficient heating and metal melting. This unit’s reliable cooling system, remote control, and adjustable timers make it a versatile tool for various industrial applications.