40mm Diameter ID Dry Pressing Die Set

40mm Hardened Steel Dry Pressing Die Set

This 40mm diameter die set is designed for pellet presses, enabling you to create 40mm diameter, cylinder-shaped pellets with precision and reliability. Built to handle high-pressure operations, this die set offers superior performance and durability.

Key Features:

• High-Pressure Capacity: Capable of withstanding up to 45 tons of pressure for efficient pellet formation.
• Durable Construction: Made with W18Cr4V hardened carbon tool steel for the core die and push rod, and Cr12 hardened carbon tool steel for the sleeve, ejector, and support, ensuring long-lasting reliability.
• Precision Engineering: Tight tolerance of 0.01-0.02 mm ensures high-quality pellet formation.
• Comprehensive Components: The set includes a convenient attachable handle on the push rod for easier operation.

Die Set Includes:

• Two 40mm diameter core dies made of highly polished hardened steel
• One steel sleeve
• One steel support base
• One push rod with attachable handle
• One pellet ejector

Specifications:

• Maximum Pressure: 45 metric tons
• Rockwell Hardness: Rc 62
• Diameter (ID): 40 mm
• Height (assembled without sample): 123 mm
• Sleeve Height: 60 mm
• Sleeve Diameter (OD): 60 mm
• Tolerance: 0.01-0.02 mm (10-20 micron)
• Max Sample Fill Height: Not to exceed 1/3 of the sleeve height
• Material:
  • Core Die & Push Rod: W18Cr4V hardened carbon tool steel
  • Sleeve, Ejector & Support: Cr12 hardened carbon tool steel

Important Instructions:

• Always wear protective goggles and gear during operation for safety.
• Clean the die set thoroughly with absolute ethyl alcohol after each use and store it in a dry box with silica gel to prevent rust.
• Never fill the die more than 1/3 of its sleeve height with your sample and avoid applying pressure beyond 45 tons to prevent damage.

Conclusion: This 40mm hardened steel dry pressing die set is designed for high-pressure pelletizing operations, ensuring durable and precise pellet formation. Perfect for industries requiring larger pellet sizes with tight tolerances and superior strength.