40mm ID Round Easy-Retrieve Dry Pressing Die Set

40mm Hardened Steel Trapezoidal Split Sleeve Die Set for Pellet Presses

The 40mm diameter hardened steel trapezoidal split sleeve die set is designed to help you easily create 40mm diameter cylinder-shaped pellets. Built with professional-grade materials and precision engineering, this die set is perfect for handling samples that tend to stick to the inner surface of the sleeve. Featuring trapezoidal split inner sleeves and a pellet ejector, it ensures effortless sample release for smooth and efficient pellet pressing.

Key Features:

• High-Quality Construction: Includes two 40mm diameter core dies made from highly polished, hardened steel for durability and precise pellet formation.
• Trapezoidal Inner Sleeves with Pellet Ejector: The innovative trapezoidal split inner sleeves, along with a built-in pellet ejector, make sample release quick and easy, even with sticky materials.
• Outer Sleeve with Trapezoidal Inner Wall: Designed to provide effective compression for uniform pellet formation, ensuring consistent results.
• Maximum Pressure Capacity: With a maximum pressure rating of 45 metric tons, this die set is capable of handling tough materials for efficient pressing.
• Precise Tolerance: Manufactured with a tolerance of 0.01-0.02mm (10-20 microns), guaranteeing accurate pellet dimensions every time.
• Durable Material: Made from Cr12 hardened carbon mold steel for exceptional strength, resistance to wear, and long-lasting performance.

Die Set Includes:

• Two 40mm diameter core dies
• One outer sleeve with trapezoidal inner wall
• Three trapezoidal inner sleeves
• One base support
• One push rod
• One pellet ejector

Technical Specifications:

• Maximum Sample Fill Height: Do not exceed 2/3 of sleeve height.
• Maximum Pressure: 45 metric tons
• Rockwell Hardness: Rc 62
• Diameter (ID): 40 mm
• Sleeve Height: 59 mm
• Sleeve Diameter (OD): 79 mm
• Height (assembled without sample): 120 mm
• Trapezoidal Sleeve OD (top): 40 mm
• Trapezoidal Sleeve OD (bottom): 52 mm
• Weight: 7.5 lb
• Tolerance: 0.01-0.02 mm (10-20 micron)
• Material: Cr12 hardened carbon mold steel

Important Notes:

• Always wear protection goggles during operation.
• Clean the die set thoroughly with absolute ethyl alcohol and store in a dry box with silica gel to prevent rust.
• Never fill the die more than 2/3 of the sleeve height, and do not exceed 30 tons of pressure. Misuse will void the warranty.

Conclusion:

This premium die set is a reliable solution for pellet pressing, offering a durable, efficient, and easy-to-use design. Whether you are working with tough samples or need to ensure consistent pellet size, the 40mm hardened steel trapezoidal split sleeve die set provides the performance and precision required for professional pelletizing operations.