50mm Diameter ID 250°C Heated Die w/ Digital Controller

50mm Diameter Hardened Steel Dry Pressing Die Set with Heating System

This high-performance dry pressing die set is designed for pellet presses, enabling you to efficiently produce 50mm diameter cylindrical pellets. The included heating system with a programmable digital temperature controller allows precise control of temperatures up to 250°C, ensuring optimal results for materials requiring heat application during pelletizing.

Key Features:

• Integrated Heating System: Features a PT-100 heater and sensor for accurate and reliable temperature control, with a maximum heating capacity of 250°C. The WK-1 digital temperature controller provides programmability, allowing easy adjustments for specific pelletizing needs.
• High Pressure Resistance: With a maximum pressure capacity of 200 tons, this die set is ideal for high-output, heavy-duty operations.
• Durability: Constructed with highly polished, hardened steel core dies, the set ensures long-term use and consistent performance, even under extreme pressures.
• Precision Pellet Formation: Designed to achieve tight tolerances of 0.01-0.02 mm, ensuring consistent pellet dimensions with every press.

Die Set Includes:

• Two 50mm ID cylinder-shaped core dies
• One steel sleeve with PT-100 heater and sensor
• One steel support plate
• One thermal isolation plate
• One push rod
• One cylinder pellet ejector
• One WK-1 digital temperature controller

Specifications:

• Electrical Requirements: 110V 60Hz, 550 watts
• Maximum Pressure: 200 tons
• Maximum Temperature: 250°C
• Rockwell Hardness: Rc 62
• Diameter (ID): 50 mm
• Sleeve Diameter (OD): 130 mm
• Height (assembled without sample): 120 mm
• Max Load Height: 28 mm
• Temperature Step: 1°C
• Temperature Sampling Rate: 3 times per second
• Temperature Accuracy: +/- 1%
• Working Environment: 0-50°C, <35% RH humidity
• Pressing Die Tolerance: 0.01-0.02 mm (10-20 micron)
• Material: Cr12 hardened carbon mold steel

Important Instructions:

• Always wear protection goggles and proper safety gear during operation.
• Clean the die set thoroughly with absolute ethyl alcohol after use, and store it in a dry box with silica gel to prevent rusting.
• Never apply pressure beyond the 200-ton limit to avoid damage to the set.

Conclusion: The 50mm diameter hardened steel dry pressing die set with an integrated heating system is ideal for high-efficiency, high-pressure pellet production. The programmable digital temperature controller ensures precise thermal control for heat-sensitive materials. With its durable construction, precision tolerances, and high-pressure capacity, this die set is a perfect choice for industries needing consistent and reliable pelletizing performance. Whether working with large batches or heat-sensitive materials, this die set ensures exceptional results.