76mm Diameter ID 250°C Heated Die w/ Digital Controller

76mm Diameter Hardened Steel Dry Pressing Die Set with Heating System

This high-performance dry pressing die set is designed for pellet presses, enabling you to produce 76mm diameter cylindrical pellets with precision and ease. The integrated heating system, complete with a programmable digital temperature controller, allows for consistent heating up to 250°C, enhancing the efficiency of pellet formation, especially for heat-sensitive materials.

Key Features:

• Advanced Heating System: Equipped with a PT-100 heater and sensor, it ensures precise temperature control, with a maximum heating capacity of 250°C. The WK-1 digital temperature controller offers full programmability for accurate temperature management.
• High Pressure Capacity: Capable of withstanding up to 300 tons of pressure, making it ideal for demanding pelletizing operations.
• Durable Construction: The core die is made from highly polished, hardened steel, ensuring excellent performance and longevity under heavy use.
• Precision Engineering: Achieves consistent pellet quality with a tolerance of 0.01-0.02 mm, ensuring perfect dimensions every time.

Die Set Includes:

• One 76mm ID cylinder-shaped core die
• One steel sleeve with PT-100 heater and sensor
• One steel support plate
• One thermal isolation plate
• One push rod
• One cylinder pellet ejector
• One WK-1 digital temperature controller

Specifications:

• Electrical Requirements: 110V 60Hz, 800 watts
• Maximum Pressure: 300 tons
• Maximum Temperature: 250°C
• Rockwell Hardness: Rc 62
• Diameter (ID): 76 mm
• Sleeve Diameter (OD): 160 mm
• Height (assembled without sample): 135 mm
• Max Load Height: 30 mm
• Temperature Step: 1°C
• Temperature Sampling Rate: 3 times per second
• Temperature Accuracy: +/- 1%
• Working Environment: 0-50°C, <35% RH humidity
• Pressing Die Tolerance: 0.01-0.02 mm (10-20 micron)
• Material: Cr12 hardened carbon mold steel

Important Instructions:

• Always wear protection goggles and proper gear during operation.
• Clean the die set thoroughly with absolute ethyl alcohol after use, and store it in a dry box with silica gel to prevent rust.
• Do not exceed the maximum load height of 30 mm and the 300-ton pressure limit to avoid damage.

Conclusion: This 76mm diameter hardened steel dry pressing die set, complete with an advanced heating system, is perfect for high-precision, high-pressure pellet production. The temperature-controlled environment ensures consistent performance, while the durable materials and robust design make it a reliable choice for industries requiring high-quality pellet pressing with thermal control. Whether you're pressing large batches or heat-sensitive materials, this die set offers exceptional reliability and performance.