Ai 6" Glass Turnkey Thin Film Distillation System ETL

The Ai 6" Glass Turnkey Thin Film Distillation System is a high-performance solution designed for continuous distillation of a wide range of materials. It is ideal for use in laboratories requiring efficient solvent recovery, concentration, and separation. The system is ETL tested to UL and CSA standards, ensuring that it meets stringent safety and performance criteria.

This turnkey system includes on-site installation within the contiguous United States, providing a seamless experience for users.

Key Features

1. Precision Wiping System

   • The system features high-precision PTFE rollers or blades that ensure a uniform thin film on the heated surface, improving efficiency and preventing process residue buildup.

2. High-Quality Construction Materials

   • Constructed with borosilicate glass 3.3, stainless steel, and Viton gaskets, which offer corrosion resistance and ensure durability even under harsh operating conditions.

3. Cooling and Heating Capabilities

   • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports simplifies setup.
   • Includes a PolyScience immersion cooler that can reach temperatures as low as -80°C (without needing dry ice).

4. Agilent Diffusion Pump

   • Equipped with a diffusion pump for high-vacuum applications, featuring an oil level indicator and enhanced performance for efficient distillation.

5. Heavy-Duty Stainless Steel Frame

   • A robust frame with swivel casters and leveling feet ensures easy mobility and stability during operation.

6. Vacuum System

   • The vacuum system includes an Agilent vacuum gauge with an LCD display, and the Welch CVRpro 30 vacuum pump with an oil mist filter to maintain optimal vacuum levels.

7. Automated Safety Features

   • The system includes an auto delay safety circuit for cooling the diffusion pump and safety protocols to ensure smooth operation.

8. Cold Traps

   • Cold traps are suitable for use with dry ice or a cold finger chiller like the IP-80 or TC100.

9. ETL Tested

   • ETL testing ensures that the system complies with UL and CSA standards, guaranteeing both safety and high performance.

Specifications

System Components

• Main Evaporator: Borosilicate glass with an evaporating area of 2,500 cm², jacketed for heating.
• Main Condenser: Coil-style borosilicate glass with a cooling/heating circulator for temperature regulation.
• Feeding System: A heated gear pump designed to provide consistent flow with adjustable speeds for flexibility.
• Cold Trap: A borosilicate glass trap to capture vapors, combined with an immersion cooler to maintain low temperatures.
• Residue Discharge: Heated residue discharge system with Viton seals and insulated heated tape to maintain efficiency.

Important Notes

• Safety First: Always wear proper PPE when handling dry ice, and follow safety procedures for handling hazardous materials.
• Fluid Recommendations: Never use water in circulated heaters/chillers. Always use Ai or manufacturer-recommended fluids for optimal performance.
• Pump Maintenance: Ensure that vacuum pumps and diffusion pumps are filled with clean, high-quality fluid, and maintain proper fluid levels to ensure system efficiency.

Applications

This Ai 6" Glass Thin Film Distillation System is ideal for:

• Solvent Recovery
• Cannabis Extraction
• Pharmaceutical Research
• Chemical Process Optimization
• Laboratory Pilot Studies

This system offers high throughput and excellent corrosion resistance, making it ideal for high-precision distillation in a wide range of industries, from pharmaceuticals to cannabis production. The turnkey system is equipped with user-friendly features and high-quality components, ensuring an efficient and reliable distillation process.