Ai 6" Stainless Turnkey Thin Film Distillation Gen 2 ETL

The Ai 6" Stainless Steel Turnkey Thin Film Distillation Gen 2 is a high-efficiency system designed for continuous distillation in a wide variety of applications. This system is ideal for separating mixtures, producing fractions such as volatile distillates and less volatile residues, through evaporation and condensation. The system is built to provide superior performance in high-throughput distillation processes, offering easy operation and enhanced durability for laboratories and industries.

The pricing includes on-site installation within the contiguous US, making it a fully supported solution.

Key Features

1. Jacketed Main Evaporator

   • Jacketed body increases system efficiency and protects users from exposure to high surface temperatures.
   • The evaporator is made of stainless steel, ensuring longevity and resistance to corrosion.

2. Precision Wiping System

   • Equipped with high-precision PTFE rollers or blades to ensure a uniform thin film on the heated surface, reducing residue build-up for cleaner, more efficient distillation.

3. Low-Placed Feeding Flask

   • Easy access for refilling and maintenance with a jacketed material feeding flask, ensuring smooth operation without interruption.

4. Cooling and Heating Components

   • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports for easy setup.
   • The system comes with a PolyScience immersion cooler that can reach temperatures as low as -80°C for precise temperature control.

5. Stainless Steel Construction

   • Built with stainless steel and Viton gaskets, ensuring corrosion resistance and durability, even in harsh chemical environments.

6. Advanced Vacuum System

   • High-performance vacuum system includes an Agilent vacuum gauge with an LCD display, and a Welch CVRpro 30 vacuum pump with an oil mist filter.

7. Cold Trap System

   • Includes two stainless steel cold traps, providing reliable separation of volatile fractions. Immersion coolers can reach temperatures of -80°C to -100°C.

8. Heavy-Duty Stainless Steel Frame

   • The system is mounted on a robust stainless steel frame with swivel casters and leveling feet, ensuring mobility and stability during operation.

9. Improved Design for Maintenance

   • Features a redesigned drain port with a sight glass for easy cleaning and maintenance of the system.

10. ETL Certified

    • The system is ETL tested to meet UL and CSA safety standards, ensuring compliance with industry safety regulations.

Specifications

System Components

• Main Evaporator: Stainless steel construction with an evaporating area of 2,500 cm², featuring a 3.5L jacket for fluid circulation.
• Main Condenser: Straight column design, made of stainless steel, offering efficient condensation.
• Feeding System: Jacketed gear pump with adjustable speed (up to 20L/hour) and heated flask for consistent operation.
• Cold Trap: Stainless steel cold traps with PolyScience or Huber immersion coolers for precise temperature control.
• Residue Discharge: The residue discharge is equipped with heated passages and a 316L stainless steel flask for efficient handling of by-products.

Important Notes

• Safety First: Always use proper PPE when handling dry ice and follow safety procedures for hazardous materials.
• Fluid Recommendations: Only use Ai or recommended fluids for circulated heaters and chillers.
• Pump Maintenance: Ensure that vacuum pumps and diffusion pumps are filled with clean, high-quality fluid to avoid system inefficiencies.

Applications

The Ai 6" Stainless Steel Thin Film Distillation System Gen 2 is ideal for:

• Solvent Recovery
• Cannabis Extraction
• Pharmaceutical Research
• Chemical Separation
• Laboratory Pilot Studies