Ai ETL C1D1 Dual-Jacketed 200L 316L-Grade SST Filter Reactor

The Ai 200L Dual-Jacketed 316L Stainless Steel Filter Reactor is a high-performance system designed for advanced chemical, pharmaceutical, and food processing applications. Offering robust features like ElectroPolishing, a dual-jacketed design for precise temperature control, and a detachable filter assembly, this reactor ensures superior performance, safety, and efficiency.

Key Features:

• Built-in Lift for Filter Removal: This reactor includes an integrated lift for safe and easy removal of the 12" 316L stainless steel filter, simplifying cleaning and maintenance.
• Dual-Jacketed Design: The reactor features an outer sealed insulation jacket for enhanced temperature control, ensuring optimal processing conditions inside the chamber.
• 316L Stainless Steel Construction: All wetted parts are constructed from 316L pharmaceutical-grade stainless steel, ensuring resistance to corrosion and contamination, ideal for sensitive processes.
• Shell and Tube Heat Exchanger: The reactor includes a shell and tube heat exchanger with 70 tubes, providing superior condensing performance.
• ElectroPolished Interior: ElectroPolishing reduces surface roughness, improving vacuum performance, enhancing out-gassing rates, and increasing equipment lifespan by reducing friction.
• Detachable Condenser and Collection Tanks: Dual collection tanks with large sight glasses for easy draining without breaking the vacuum, while the condenser provides improved flow and condensing efficiency.
• Space-saving Stirring Motor Controller: The integrated stirring motor controller minimizes cable clutter, maintaining a tidy and safe setup.
• Heavy-Duty Frame with Swivel Casters: The reactor is mounted on a durable 304-grade stainless steel frame with swivel casters, making it easy to move and position.
• Built-in Flashlight: A flashlight ensures visibility inside the reactor chamber for monitoring during operation.
• Compliance and Certification: The electric motor and controller are ETL certified to UL and CSA standards. The peer-reviewed model is approved for use with flammable solvents such as Acetone, Ethanol, Heptane, Isopropyl Alcohol, and others.

Specifications:

• Model: SR200f
• Electric Stirring Motor:
  • Power: 220V, 50/60Hz, 1~Phase, 200W (1/4 HP)
  • Rotation Speed: 450 rpm max. (±8%)
  • Starting Torque: 3.0 N·m
  • Rated Torque: 1.54 N·m
  • Gearbox Ratio: 3:1 to 180:1
  • Controller: Delta, UL Listed
• Pneumatic Stirring Motor (optional):
  • Power: 1/4 HP
  • Rotation: 450 rpm max.
  • Compressed Air Pressure: 30 to 80 psi
  • Lubrication: Mobil Grease XHP 222, Shell Vitrea Oil 32
  • Safety: Detach air supply when not in use and maintain clear exhaust ports.
• Port Configuration:
  • Vessel Lid: 12" TriClamp
  • Center Motor Port: 3" TriClamp
  • Drain Port: 12" TriClamp
  • Vacuum Port: 1" TriClamp
  • Condenser Recirculating Fluid Port: 1/2" Female NPT
  • Vessel Jacket Recirculating Fluid Ports: 1" Female NPT
• Main Vessel:
  • Volume: 200L (Minimum Fill Volume: 40L)
  • Material: 316L Grade Stainless Steel
  • Interior Finish: ElectroPolished
  • Agitator: Propeller, 3-Blade, Dual-Layer, Quick-Change, 316L Stainless Steel
• Collection Tanks:
  • Option 1: 10L x 2, 316L Stainless Steel with Manifold
  • Option 2: 50L x 1, 304 Stainless Steel with Dolly
  • Option 3: 100L x 1, 304 Stainless Steel with Dolly
• Main Condenser:
  • Style: Shell and Tube Heat Exchanger
  • Number of Tubes: 70
  • Condensing Area: 0.89 m²
  • Ultimate Vacuum Level: 1 Torr
• Temperature Range: -55°C to +250°C (-67°F to +482°F)
• Temperature Sensor/Display: Regular and Explosion-Proof models available
• Sealing Gasket: Food-grade Viton
• Main Mounting Frame: Heavy-duty 304-grade stainless steel, mounted on four casters
• Drain Port Ground Clearance: 19.5"
• Shipping Weight: 610 lbs (Unit), 950 lbs (Shipping)
• Shipping Dimensions: 50" x 40" x 90"
• Assembled Dimensions:
  • Without Condenser and Receiving Flasks: 34" x 32" x 80"
  • With Condenser and Receiving Flasks: 44" x 32" x 91"

Compliance and Certifications:

• ETL Certified: Meets UL and CSA standards.
• C1D1 Peer Review by PSI (optional): Approved for use in environments with flammable solvents such as acetone, ethanol, heptane, isopropyl alcohol, and more.

Lead Time for Peer Review Model:

• 4 weeks for C1D1 Peer-Reviewed model.

Conclusion:

The Ai 200L Dual-Jacketed 316L Stainless Steel Filter Reactor is designed for highly demanding processes where temperature control, cleanliness, and safe handling of solvents are crucial. The dual-jacketed design, 316L stainless steel construction, and ElectroPolished finish make it highly effective in pharmaceutical and chemical applications. With its ETL and CSA certifications and the option for C1D1 peer review, it offers enhanced safety and compliance for industrial environments handling volatile substances.