Ai ETL C1D1 Dual-Jacketed 300L 316L-Grade SST Reactor

The Ai 300L Dual-Jacketed 316L Stainless Steel Reactor is an advanced, high-capacity processing unit designed for demanding applications in industries such as pharmaceuticals, food, and chemicals. Featuring a dual-jacketed design, ElectroPolished internal surfaces, and a robust shell and tube heat exchanger, this reactor ensures efficient and reliable processing of volatile or temperature-sensitive materials. The C1D1 peer review option and ETL certification make it suitable for hazardous environments and industries that require strict safety and performance standards.

Key Features:

• Horizontally Mounted Condenser: The horizontally mounted condenser reduces the center of gravity, ensuring enhanced stability during operation.
• Dual-Jacketed Design: This reactor features a dual-jacketed system with a sealed outer insulation jacket for superior temperature control, helping to maintain optimal process conditions within the chamber.
• 316L Stainless Steel Construction: All wetted parts are made from pharmaceutical-grade 316L stainless steel, providing corrosion resistance and ensuring high purity in sensitive applications.
• Shell and Tube Heat Exchanger: Equipped with a 110-tube shell and tube heat exchanger for efficient condensation, maximizing heat transfer.
• ElectroPolished Interior: The internal chamber is ElectroPolished, which reduces surface roughness, improves vacuum pressures, out-gassing rates, and prolongs equipment lifespan by minimizing friction and wear.
• Detachable Condenser and Collection Tanks: Dual collection tanks with large sight glasses allow for easy draining without breaking the vacuum. The condenser can also be detached for cleaning and maintenance.
• Space-Saving Integrated Stirring Motor Controller: The reactor includes a compact, integrated motor controller that eliminates messy cables and saves space.
• Heavy-Duty Frame: The reactor is mounted on a stainless steel frame with swivel casters, making it easy to move and position in different work environments.
• Comprehensive Port Configuration: The reactor features large ports (12" at the top, 6" at the bottom) for easy chamber cleaning, with ports for vacuum, recirculating fluid, and drainage.
• Comprehensive Lubrication Requirements: The pneumatic stirring motor requires specific lubrication (e.g., Mobil Grease XHP 222 for motor lubrication and Shell Vitrea Oil 32 for air lubrication) to ensure smooth, safe operation.

Specifications:

• Model: SR300
• Electric Stirring Motor:
  • Power: 220V, 50/60Hz, 1~Phase, 200W (1/4 HP)
  • Rotation Speed: 450 rpm max. (±8%)
  • Starting Torque: 3.0 N·m
  • Rated Torque: 1.54 N·m
  • Gearbox Ratio: 3:1 to 180:1
  • Controller: Delta, UL Listed
• Pneumatic Stirring Motor (optional):
  • Power: 1/4 HP
  • Rotation: 450 rpm max.
  • Compressed Air Pressure: 30 to 80 psi
  • Lubrication: Mobil Grease XHP 222, Shell Vitrea Oil 32
  • Safety: Detach air supply when not in use and ensure the exhaust port is clear of debris.
• Port Configuration:
  • Lid: 12" TriClamp
  • Center Motor Port: 3" TriClamp
  • Drain Port: 6" TriClamp
  • Drain Port On/Off Valve: 2" TriClamp
  • Vacuum Port: 1.5" TriClamp
  • Condenser Recirculating Fluid Port: 1/2" Female NPT
  • Vessel Jacket Recirculating Fluid Port: 1" Female NPT
• Main Vessel:
  • Volume: 300L
  • Material: 316L Grade Stainless Steel
  • Interior Finish: ElectroPolished
  • Agitator: Propeller, 3-Blade, Dual-Layer, 316L Stainless Steel
• Collection Tanks:
  • Option 1: 20L x 2, 316L Stainless Steel with Manifold
  • Option 2: 50L x 1, 304 Stainless Steel with Dolly
  • Option 3: 100L x 1, 304 Stainless Steel with Dolly
• Main Condenser:
  • Style: Shell and Tube Heat Exchanger
  • Number of Tubes: 110
  • Condensing Area: 1 m²
  • Ultimate Vacuum Level: 1 Torr
• Temperature Range: -55°C to +250°C (-67°F to +482°F)
• Temperature Sensor/Display: Regular and Explosion-Proof models available
• Sealing Gasket: Food-grade Viton
• Main Mounting Frame: Heavy-duty 304-grade stainless steel, mounted on four casters
• Drain Port Ground Clearance: 19.5"
• Shipping Weight: 770 lbs (Unit), 990 lbs (Shipping)
• Shipping Dimensions: 48" x 38" x 88"
• Assembled Dimensions:
  • Without Receiving Flasks: 38" x 47" x 81"
  • With 20L Receiving Flasks: 51" x 47" x 81"

Compliance and Certifications:

• ETL Certified: Meets UL and CSA standards.
• C1D1 Peer Review by PSI (optional): Approved for use in environments with hazardous chemicals, such as acetone, ethanol, heptane, isopropyl alcohol, and others.